Fix your roads

How it works

Revolutionize Road Construction!

01


Upgrade your roads, downsize your carbon footprint

With the challenges road owners face today, from frequent road wear and tear to environmental concerns, our approach offers a fresh perspective. We specialise in an innovative method that utilises full-depth reclamation, giving existing road materials new life and higher functionality. Our waste-to-value biobinders take this a step further, offering a road solution that is not only durable but also environmentally conscious.

Our method

Say goodbye to old, worn-out roads and welcome a future where road rehabilitation doesn't have to come at the cost of our environment.

Core principles

Recyclability, waste reuse, and sustainability—Carbon Crusher offers a pioneering approach to road repair. Our specialised Crusher takes old gravel and asphalt roads and transforms them into a revitalised foundation, all without the need for new materials.

Biobinders

Once the existing road is pulverised into small particles, we apply our unique Biobinder—a sustainable byproduct of the paper industry—to secure this new base layer. The end result? A road that's stronger and more enduring.

Across the board benefits

40%

Reduce operational time by
up to 40%

25-300%

Increase road load bearing capacity
by 25-300%

15+ Yrs

Give roads that last 15+ years

14 lbs CO

Sequester 6.2 kgs CO₂ per m² / 14 lbs CO₂ per ft²

Read more about the method

Get in touch with us

If you're interested in a road repair or construction process that aligns with both quality andsustainability, you're in the right place. To explore how Carbon Crusher can meet your specific needs, simply complete the form below. A representative will get in touch with you soon to discuss the details.

Usecases

01

Our method

Say goodbye to old, worn-out roads and welcome a future where road rehabilitation doesn't have to come at the cost of our environment.

Incorporating three core principles—recyclability, waste reuse, and sustainability—Carbon Crusher offers a pioneering approach to road repair. Our specialised Crusher takes old gravel and asphalt roads and transforms them into a revitalised foundation, all without the need for new materials. Once the existing road is pulverised into small particles, we apply our unique Biobinder—a sustainable byproduct of the paper industry—to secure this new base layer. The end result? A road that's not just stronger and more enduring than those created through conventional means, but one that supports the environment by sequestering 1 ton of CO₂ for every 60 feet repaired.

What sets us apart (USPs)

Sustainability: Our process is not just carbon-neutral—it's carbon-negative. We turn waste into usable materials, thus preserving natural resources and removing carbon from the atmosphere.

  

Durability: Our process enhances the structural integrity of the road, offering an extended lifespan 15+ years and reduced maintenance costs in the long run.

Cost-Effectiveness: Carbon Crusher's method cuts down on both material and labour costs. By reusing existing road material, we eliminate the need for importing new resources, making the overall process more economical and sustainable.

Scalability: We cater to both public and private sectors, including municipalities, counties, and industries such as mining, energy, forestry/logging, agriculture, oil, and private road owners. Whether it's a single rural road or an expansive industrial network, our approach is scalable to meet varying needs.

CRAAS (Crushing as a Service): To expedite the adoption of sustainable road-making methods, we also offer Crushing as a Service. We provide partner construction companies with our Crusher, Biobinder, and the essential training to execute our method effectively.

SkyRoads: Our upcoming pavement management system will enable road owners to accurately predict road deterioration, effectively plan, monitor, and manage their roads in real-time. This technology empowers stakeholders to make optimal decisions for road maintenance.

Our strengths

Competitive pricing

Carbon Crusher offers competitive pricing due to our innovative use of bio binders and full depth reclamation, which reduces costs while delivering durable and sustainable road rehabilitation solutions.

Carbon negative

Carbon Crusher's road rehabilitation process effectively sequesters up to 6.2 kg of CO2 per square meter of road built, a figure that is derived from a comprehensive Environmental Product Declaration (EPD) covering the full production lifecycle.

Stronger and more durable

Carbon Crusher's roads are demonstrably up to 300% stronger than comparable roads built without our Bio Binder, significantly reducing wear and extending the road's lifespan, which serves as a testament to the durability and quality of our road rehabilitation methods.

Get in touch with us

If you're interested in a road repair or construction process that aligns with both quality andsustainability, you're in the right place. To explore how Carbon Crusher can meet your specific needs, simply complete the form below. A representative will get in touch with you soon to discuss the details.

Carbon calculator

We recycle the road on the spot and use a Biobinder which binds carbon in the road, instead of heavy oil.

Meters
Meters

Choose unit

See how much you can save

Get a quote
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
x

Get a quote

Leave your information here and one of us will contact you shortly.

By clicking “Accept All Cookies”, you agree to the storing of cookies on your device to enhance site navigation, analyze site usage, and assist in our marketing efforts. View our Privacy Policy for more information.